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Process Simulation & Modeling

Addressing potential problems before they occur results in an optimized process design. Simulation & modeling provides our clients, when they are considering new processes or modifying existing ones, the crystal ball they need to fully understand the implications of design decisions...

We create the mathematical model of the manufacturing process and use that model to simulate the process over a range of scenarios, allowing accurate forecasting of the effects of design decisions. In this way, we can optimize designs, de-bottleneck the process, and evaluate the impact of throughput changes or process modifications. Better still, our clients not only gain a fuller understanding of their process and project, but also avoid the unintended consequences that often result from seemingly innocuous issues. Because we are process designers, we understand process design issues. The hardest part of this effort is tech transfer – getting full disclosure of what is going on in the process. To overcome this challenge, we use an extensive set of tools to collect process information from owners, and we conduct interactive model review sessions to validate the model against reality. The creation of the model is not the end goal – an optimized design is.

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